Factors Affecting Precision

Discharge Parameters: Discharge parameters such as discharge energy and discharge frequency have an important impact on the cutting precision. If the discharge energy is too large, it may cause the cutting gap to exceed the expected range or produce more heat - affected zones on the sample surface, affecting the results of EBSD analysis. On the other hand, if the discharge energy is too small, it may lead to a too - slow cutting speed or even the inability to effectively cut the material.

Characteristics of the Electrode Wire: The tension and wire - feeding speed of the electrode wire also affect the cutting precision. The instability of the tension of the electrode wire may cause deviations in the cutting path. For some EBSD samples with high requirements for shape precision, such as those that need to be precisely cut into specific angles or curves, the processing requirements may not be met. Uneven wire - feeding speed may lead to an uneven cutting surface, affecting the surface quality and dimensional precision of the sample.

 

 

 

State of the Working Fluid: The working fluid plays the roles of insulation, cooling, and chip removal in wire electrical discharge machining. If the insulation performance of the working fluid is not good, it may lead to unstable discharge and affect the cutting precision. The flow rate and cleanliness of the working fluid also affect the cutting effect. Insufficient flow rate may result in inadequate cooling and cause thermal deformation, while excessive impurities in the working fluid may affect the normal progress of discharge and lead to a decline in cutting precision.

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